The injection mould machine has fast-tracked the manufacturing of products as it produces hundreds of consumer products in a short period. However, even though it’s fast, effective, and produces relatives high-quality products, sometimes injection moulding defects are produced. To ensure that this does not continue to happen, below are simple reasons why errors might occur when using an Injection mould machine and how to rectify it.
- Inappropriate Injection Mould Machine Gate Location
The most common reason for injection mould defects are the gate locations. As expected, sometimes the gate location can be further down the line and hence causes a buildup delay. Due to this, the melted plastic buildup can be added to an already completed project hence creating a defect. To ensure that the injection moulding machine works properly, consider changing the gate location or adding new gates to reduce buildup.
- Uneven Injection Mould Machines Product Thickness
Sometimes the defects might come in the form of uneven product thickness. When this happens, countercheck and note if the cavity used is made to produce the same product thickness. As one element of the injection moulding step by step process affects the other, ensure that you rectify this allowing the mold to be used further.
- Inappropriate Injection Mould Machine Undercut Design
Even though the design of the product can cause warping, ensure that there are no faulty elements in the undercut design of the injection mould. Usually, the defects occur when the undercut and rib are inappropriately designed. To fit this and hence use the injection moulding materials properly, change the design while factoring in warping even as you try to increase output.
- Ineffective Injection Mould Machine Cooling Process
Different types of injection moulding have a different specification in regards to how long it takes to produce a design from melting to cooling. A sudden drop in temperature brings about uneven cooling of products hence causing one side to be malleable while the other one is hard. For this reason, moulding defects are caused as the soft side settles even after ejection from the mould. Fix this by cooling the product longer before ejecting from the molds.
- Excessive Injection Mould Machine Shrinkage Ratio
Finally, consider the shrinkage ratio of the injection moulding material. Often a large anisotropic of shrinkage ratio causes a sudden hardening of the products while is still in the injection mould. As it will cause tension when it’s stretched to fill in the injection mould, air bubbles form that cause an uneven settling of the injection mould material. To eliminate this injection mould defect cause, aim to use low warpage grade material. Doing so allows the material to settle and dry out without a change in the desired design.
As seen above, improper use and specification of the injection mould machine bring about defects that can hurt your production quality. To reduce this risk, schedule regular injection mould inspections to ensure that the specs are on point and hence produces the right material with no defects.