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Alexander J.

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Alexander J.

I’m Alexander, a manufacturing process engineer who works for a manufacturing company. He has his own knowledge of rapid prototyping and machine building. He has extensive experience in industrial technology. He is happy to share what he knows with people.

lawn mower
Industry

Factors to Consider When Purchasing a Lawn Mower

by Alexander J. March 27, 2019
written by Alexander J.

When it comes to purchasing a lawnmower, the first aspect that you need to consider when choosing lawn mowers are the terrain of your yard. www.chinamowers.com offers a variety of lawn mowers including the push mower, rotary and the cylinder lawn mowers than you can invest in. However, to ensure that you have ease of use, more needs to be taken into consideration to ensure you choose the ideal lawn mower that will serve you for a long time to come. Below are some things you can focus on;

  1. Selecting A Well-Known Brand

Often when it comes to choosing a mower from a wholesale offer, the wisest choice is to select a tried and tested brand. Often to ensure they always attract customers, manufacturers guarantee that they provide machines of higher quality with engines that offer more power and reliability. What’s more, they are made to withstand abuse while having a better finish. In case of breakdown, the spare parts are usually readily available and at the very same high quality as the initial products.

  • The Lawn Mowers Budget Range

Before heading out to purchase a lawnmower, its best to determine your budget point price. Often, as there are numerous brands in the market, selecting one can be overwhelming if you do not have a budget to guide you. What’s more, as various imitations in the market are offered at a lower price, purchasing a cheap lawn mower can be detrimental. As a lawn mower is a machine that should serve you for more than 10 years, choosing to invest heavily on a higher quality mower is a wise choice.

 lawn mower
  • The Key Features

Technological advancement is seen in the manufacturing of Chinese lawnmower engines which are made to be more powerful and durable than their counterparts. However, when selecting a mower, choose one that makes your work easier. Consider aspects like the height adjuster, how the lawn mower starts and the overall design of the lawn mower. Ideally, the one you choose should offer you the most in terms of extra features at a low cost and without compromising on the quality.

  • Conduct Background Review On The Mower

Stop and consider the positive features of a lawn mower before taking advantage of a lawn mower clearance sale. As many facets of a business can be found online, take advantage of this and do a deep dive on reviews of that particular lawn mower. Consider how the company is rated, right from their level of professionalism. Go a step further and consider the reviews on customer satisfaction before deciding to invest in a particular lawn mower.

 lawn mower
  • The Warranty

Finally, consider the type of warranty that is extended to you by various wholesale distributors. A company that believes in their product will offer a solid warranty on their products. As they believe in the durability and quality of their products, they assure that in case of a shortcoming on their part they will readily follow through to ensure you get compensation and a replacement.

Conclusion

As there is an abundance of mowers from China mowers, it’s up to you to decide the type that suits your needs. All in all, it is best to be well informed as choosing a lawn mower all comes down to personal choice.

March 27, 2019 0 comment
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plastic injection molding company
Industry

Qualities of a Good Plastic Injection Molding Company

by Alexander J. March 26, 2019
written by Alexander J.

Injection molding manufacturing cuts across the production of automotive, food packaging, industrial to pharmaceutical products. With major plays like www.injectionmould.net and many others, it is of no doubt that this is a multi-billion dollar industry with many players. With 5000+ manufactures, it can be a drilling task to decide which Plastic Injection Molding Company to go by. The injection molding process is a challenging task and needs the best hand and brains at work. That is why we have prepared 5 key qualities to help you pick the best among many.

  1. Hire a Plastic Injection Molding Company with In-House Engineers

Having qualified and experienced in-house engineers should be your primary concern. With the many mushrooming plastic injection molding companies it is a fact some of them depend on day-to-day hiring of engineers when work pops up. If you need a quality molded product, go for a company with in-house engineers. Additionally, the company you choose must prove it’s engineers do attend occasional training programs. Such training help engineers polish their skill on injection molding resin selection as well as cheap but high-quality production techniques.

  • Pick it that seems to Relate Well With You

For every business to succeed, the clientele relationship must be superb. Although a company might seem good in some aspect, if you do not seem to connect smoothly; that’s a red flag. A good clientele relationship is built on timely responsiveness, provision of a regular status update, and shared understanding.  Does your chosen company listen to you or they seem to be of the “Know it all caliber?” For you to understand this better, consider asking for referrals from previous customers.

  • Does your Preferred Plastic Injection Molding Company has Multiple Manufacturing facilities

There are several injecting molding advantages to accrue once you hire a professional Plastic Injection Molding Company. Professional company management understands that there are occasional accidents that occur in manufacturing plants. But that does not mean they do accept manufacturing progress halting whenever some machines fail. That is the reason why there is a need for extra manufacturing plants. Meaning, when one manufacturing plant fails, the injection molding process steps are shifted to another premise to avoid delays and delivery postponements which won’t augur well with you.

plastic injection molding company
  • Consider Checking every Plastic Injection Molding Company mode Of Business Operation

Consider working with a promising injection molding manufacturer. A promising company is one that can handle any manufacturing technique to cater for you molding needed of the day. Sometimes, you might need a different line of product. If the company you work with has a good operation mode, then it means they will take up the new challenge and save you the hustle for a new Plastic Injection Molding Company.

  • How Good Is That Plastic Injection Molding Company in Product Designing

As you strive to keep up with the market dynamic changes, it means you will need to get creative. But without the help of an innovative company, you injection molding prototypes with not be impressive. The help of a good designing and innovative company will come in handy to ensure you figure out and create custom product designs that meet the current market needs.

plastic injection molding company

Conclusion

Never work with a Plastic Injection Molding Company that does not harbor the qualities stipulated above. Remember, those qualities will determine your business success out there. Take your time and select a good company that will not disappoint you one bit.

March 26, 2019 0 comment
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power supply units
Industry

Must Know Hits When Buying a Power Supply Unit

by Alexander J. March 26, 2019
written by Alexander J.

In the present world, many electrical devices use different types of power supply units. But the main point to note is, every device works well with a certain power supply unit. For example, if you visit https://www.gvepower.com, you will realize they produce different types of power supply units PSU. If you are planning to buy a PSU, you need to arm yourself with the right info to help you choose the right unit. Below are some of the concerns to have in mind.

  • Always buy your Power Supply Unit from a Reputable Manufacturer

In every product manufacturing field today, several investors have opened manufacturing plants. Some are out there to make money as their sole reason, while others have it at heart they need to solve a certain problem and make some good money as well. That is why when purchasing any power supply unit; you better buy from a reputable manufacturer. Consider checking the reviews your preferred manufacturer has on social platforms like their websites, Facebook, Linkedin and lastly by calling some of the previously served customers.

  • Avoid Cheap Power Supply Units

Although the ultimate aim for every customer and business is to get quality at a reasonable price; that does not mean cheap. Never compromise quality for cheapness. Power supply price can help you understand product quality. If a product is tagged at a meager price contrary to the average market price, think twice. Cheap Power supply units are mostly of the generic type and not original.

power supply units
  • Consider Larger Power Supply Units

A power supply unit might look portable, but it’s not meant to be moved now and then. Meaning, puny units might look more portable, but if you consider some aspects, the larger and heavy units are better. For example, larger units have better chokes, bigger fans for cooling purposes, larger heat sinks which help in heat dissipation, and lastly bigger capacitors for efficiency reasons.

  • Consider Power Supply Units with Higher Efficiency Units

Every power supply unit is rated depending on its expected efficiency level. A PSU with a high-efficiency rate is considered better because it ensures less power wastage, produces less noise, and generates less heat which means it gets cooled easily. Power supply units with efficient certification of 80 plus are considered the bests. Most manufacturers rate their PSUs with markings of 80 plus silver, bronze, Gold, Platinum and lastly titanium ratings. An 80 plus efficiency means only 20% of the total power gets wasted which is very much okay for a Power supply unit.

  • Check the Power Output Before Purchasing a Power Supply Unit

Depending on your power supply circuit, you need a unit that will supply your needed watts. Manufacturers list power supply units according to the watts output they provide. A unit with a high watts limit is bound to supply more power. For those who might need PSUs for desktops, they mostly need units that can provide 200 -1800 watts output. Thus, when making your selection, always understand the number of watts you need in your power supply circuit so that you can choose a good PSU.

power supply units

Conclusion

When ordering for power supply unit from GVE manufactures, always make it your concern to mull over the above concern. They cater to a big deal in ensuring you get the best among the types of PSUs available in the market today.

March 26, 2019 0 comment
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Induction furnace
Industry

Factors To Consider When Choosing An Induction Furnace

by Alexander J. March 19, 2019
written by Alexander J.

One of the critical factors to consider when purchasing an induction furnace is the types of metals that the furnace can effectively smelt. The overall cost budget also plays a part, especially when investing in selecting a silver melting furnace. However, to run a profitable business, certain elements are overlooked in the choosing of an Induction furnace.  As they are just as important, below are some of the critical factors to keep in mind.

  • Efficiency Of The Induction Furnace

When considering which kind of furnace to invest in, focus on the efficiency of the furnace. As the differentiating factor of two furnaces, you should aim to choose one that works better even if both seem to have the same price tag. Ideally, to get an overview of the efficiency, you should consider the kind of special features it has and how it enhances its smelting capabilities. This includes noting down such elements like heat exchange, pressure switches and durability of the crucible with various metals and how it varies from a DIY furnace.

  • Induction Furnace Warranty

As with any other product in the world, the kind of warranty a manufacturer offers tells you a lot about the product quality. When investing in the best melting furnace, look at the review and note the amount of backup they have on it. A trusted manufacturer will have no qualms about giving it a substantial warranty offer. However, before you pick a furnace, conduct a background check and confirm if the quality checks are done on each furnace before being supplied in the market.

Induction furnace
Induction furnace
  • Size Of The Induction Furnace

Differently sized furnaces exist in the market allowing small, middle and large scale entrepreneurs to delve in smelting. Before picking a metal melting furnace to invest in, consider the average amount of materials you will be dealing with. A smaller furnace will be insufficient and hence slow you down especially in terms of delivering smelted products. However, a larger one than necessary wastes fuel and increases the production cost.

  • Maintenance Of The Induction Furnace

As expected, with technological improvements, advancements in smelting furnaces are being integrated into the machines. Take advantage of this and invest in a furnace that will allow easier operation of gold smelting at home. Factors to focus on should be the kind of maintenance it has especially the frequency. Unlike traditional stove smelting furnaces, you should pick one that has low maintenance and is not labor incentive.

Induction furnace
Induction furnace
  • Induction Furnace Noise Levels

Finally, if you are choosing home smelting equipment, then you want to ensure you can efficiently work on your metals without alerting the whole neighborhood. This means that it should be as quiet as possible. To do this, ensure that the furnace you choose has an insulated blower compartment that minimizes the noise. However, when sound isn’t an issue, then you can eliminate this as a factor of consideration.

Conclusion

Considering your overall needs will be a great help when choosing an induction furnace. Only then will you delve deeper and analyze the number of cycles, run time, number of metals, maximum range and any special requirement of purchasing a silver melting furnace.

March 19, 2019 0 comment
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Industry

How to prolong the useful life of a Custom USB cable

by Alexander J. December 21, 2018
written by Alexander J.

When purchasing custom USB cables, a lot of time is spent on choosing the correct one. This includes specifications regarding amps, voltage and the likes.  However, going through all that trouble of finding a Custom USB cable manufacturer will be for naught when and if you don’t take care of your USB cable in the proper manner. If you are unsure of how to go about it, below is a detailed guide on specific areas that you need to consider.

  1. Unplug correctly 

There comes a situation when one is tired and feels irritable to get up and unplug a USB cable from the source. In these instances, you might feel tempted just to pull it by the wire and be on your way. However, even as it is not visible, irreparable damage is being done to the cable. Wires from the inside get pulled and with time this will lead to severing of the cord from the head.

  1. Keep it cool

    Though USB cables are made in such a way; they can withstand continuous use, it’s probably best to give it some rest. Ideally, custom USB cables have a predetermined lifespan and thus keeping it plugged in power uses its lifespan. This is directly related to the overheating that is caused by electrical assistance. To prolong the longevity of your USB cable, keep it fresh with breaks from direct light. This also means taking measures to remove it from direct heat and sunlight.

  2. Use a surge protector

custom USB cables

custom USB cables

Advanced technology allows manufacturers to incorporate a natural surge variance to power.  This naturally protects your device in case of a sudden surge in power ensuring that your device is protected throughout.  However, even with its protector, this does not mean that it’s not susceptible to burning damage.  To extend its longevity, it’s wise to use an external surge protector that in turn protects it from extreme power surges.

  1. Keep it dry

    The end tip of a USB cable is made of metal, it’s important to keep it humidity free. As wetness eventually causes rusting to the tips, it’s important to safeguard it from this. More importantly, the cable makes use of power to operate. As a universal rule, keeping water away from electrical wires means that you will be protected from sparks and damage by water hence protecting it from damage.

  2. Store it properly

Finally, one of the most critical aspects of how to increase longevity is storing it properly. This means folding it in clean lines that do not put undue pressure on the cables. Avoid tossing it about in a tangled mess as this strains the head away from the source.  What’s more, when trying to pull them apart you will inevitably pull them apart and hence cause more damage to the wires.

custom USB cables

custom USB cables

Conclusion

Just as you would take care of your electronic devices, ensure that you take care of your custom USB cables. Clean them occasionally and store them in a cool dry place. In the end, this will save you money as you will require less instances of making an appointment with a Custom USB cable manufacturer.

December 21, 2018 0 comment
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Preventing Color Crocking
Industry

Essential Tips to Prevent Color Crocking

by Alexander J. December 19, 2018
written by Alexander J.

Colors portray a variety of psychological effects. People’s reaction towards color is quite strong. For instance, red simplifies a warning while white shows simplicity.

The textile industry has been using this psychological concept of color to relay crucial information. For instance, military fatigue has intentionally colored that way to act as a symbol of authority.

In order to enhance quality, textile industries must ensure there’s no transfer of color from one surface to the other. Mostly this happens due to dry or wet rubbing. This is done through the use a Crockmeter.  The TESTEX Electronic Crockmeter would be one of your best machines.

With a Crockmeter, the textile industry is able to make sure that color particles don’t stick on the wearer or any cloth they come into contact with. That’s why the manufacturer must decide the rubbing quickness of a printed or dyed textile material. Rubbing is the transfer of color shades from one textile material to the other.

Prevent Color Crocking

Prevent Color Crocking

Before we understand how a Crockmeter work, let’s focus on why some textile dyes fade, bleed or crock. These are some basic reasons.

  • Using a poor quality dye.
  • Using an incorrect dye on a specific fabric. Not all dyes work on all types of fabric.
  • Using an incorrect dying technique.
  • Leaving out excess dye on the products. This happens when the excess dye isn’t effectively rinsed.
  • Wear and tear. That’s the normal friction between fabrics which may lead to breakages. If this happens, the fibers will release any dye on them.
  • Bleaching that results from exposure of fabric to different agents. Such may include the sun or excess heat.

How to Prevent Color Crocking

Well, the common myth is that doing laundry in either salt or vinegar helps set the dye. It’s, therefore, able to prevent it from running. Well, that’s not entirely true.

Well, vinegar helps to set any acidic dyes. But that’s only effective during the dying process and not later. Similarly, the salt will act as a drying agent. It dries the fiber forcing it to absorb the color. But it doesn’t stop color from running out.

As such, if you use salt and it appears to work, its bruise the previous washing removed any unattached dye.

At home, you may use these tips to prevent color crocking.

  • When doing laundry, put clothes that are of similar color together. Remember, crocking is not a preserve of new clothes only. Repeated washing can wear chemical fixers on the dye. So, always clothes of similar color together. It’ll help prevent color transfer.
  • Don’t over wash your clothes. In most cases, we tend to overdo laundry. So, before you wash your clothes, ask yourself. Is it necessary? Is the cloth really dirty? Well, if it’s just smelly, try to use a fresher.
  • Use cold water. Washing with hot water opens up fiber allowing the dye to run. You don’t want this to happen. Also, ensure you’re using an appropriate detergent for cool or cold water.
December 19, 2018 0 comment
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Industry

Go Green and Choose Solar Outdoor Lighting

by Alexander J. December 3, 2018
written by Alexander J.

When it comes to the efficient lighting modules and natural / renewable / non-exhaustible forms of energy, solar outdoor lighting tops the charts. Energy crisis is one major concern that is being witnessed in almost all parts of the globe. To overcome the situation, the abundantly available solar energy is a nice solution. With more advancement, this energy module has been clubbed with LED (Light Emitting Diode) technology. Be it automobile sector or industries / factories or even home solutions – solar Light Emitting Diode is well-matched with all.

Solar Outdoor Lighting

Solar Outdoor Lighting

You may find a number of solar street light manufacturers and suppliers offering high-end devices that require only the installation expenses. The maintenance cost of these devices is very less. This independent and cost effective light source is becoming increasingly popular day by day. Being an eco-friendly light source, it also helps in reducing pollution and global warming. The technology is recently clubbed with street lights also. Increasing demand and appreciation is a good indication of the upcoming market of solar LED lights. Solar street light manufacturers are coming up with various solutions for your home as well office. You may contact any of the reputed and authentic solar LED light suppliers and buy your desired devices at reasonable prices.

Advantages of Solar Street Lights

Solar Outdoor Lighting

Solar Outdoor Lighting

  • Among its main benefits is that it prevents road accidents from happening. Sure our vehicles now come with hi-tech lighting systems but the road is a lot safer with the presence of street lights.
  • Another big help that it provides is helping reduce crime rate in almost all parts of the globe. People are prone to getting robbed or attacked if they pass by dark areas. With the installation of modern street lights, criminals are easily caught and are apprehended by law enforcement officers before they hurt anyone or take away their valuables. Not only does it help illuminate roads or streets, it also helps illuminate houses nearby and other establishments.

Solar Street Lights’ Contribution to the environment

As mentioned earlier, they are also beneficial for the environment as there are many types of street lights which conserve energy. Among the most popular types are the solar street lights, LED street lights, and fluorescent street lights.

Because of their many benefits and uses, they are now used by almost all people in different countries most especially in main roads. Installation of modern street lights is necessary to keep certain areas safe.

Solar Outdoor Lighting

Solar Outdoor Lighting

Conclusion

Setting this lighting system up is not that difficult to do especially if local government officials would help make it possible. They are also available in many different types, solar street light manufacturers, are available worldwide. It has proved to be very useful in the past, in the present, and will be in the future. There is almost no reason not to have this system set up in major roads or streets. There are surely more advanced ones that will be developed in the future to keep the new generation safe and provide more benefits to them. Solar street lighting is a reality. A reliable and efficient solar street lights system can provide years of trouble- free operation with minimum maintenance.

 

 

 

December 3, 2018 0 comment
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Industry

Top Considerations While Purchasing Solar Powered Streetlight Design

by Alexander J. November 29, 2018
written by Alexander J.

 

Unlike any other source of light, solar powered streetlights are very energy efficient. They save energy, money and at the same time are a green option. While choosing a streetlight to install around your area, you must keep your eyes on maintenance cost, varieties, comparisons, and budget. While making your choice, you must consider the streetlight components such as the battery storage console, solar modules, power bracket, and computerized controllers switch. Consideration of these components will help you choose the best solar-powered streetlight available. Below are the considerations to make while selecting solar-powered streetlights design.

 

  1. Integrated solar charge controllers

With the current advancement in technology, solar-powered streetlights design have also improved. The manufactures of these lights have innovated aesthetic mechanisms and designs that make the systems more enhanced and durable. The latest streetlights are designed with LED lights and charge controllers. The advancements have significantly reduced the cost incurred on wiring. Therefore, choose a streetlight with integrated solar charge controller.

Integrated solar charge controllers

  1. The smart battery control system

Intelligent and high-quality battery control systems are used in the modern day solar streetlights to avoid wastes and save energy. Besides, they maintain the battery status for an extended period of up to 4 days without recharging. They are designed to use lithium batteries which have a lifespan of up to 10 years. Unlike the old models of solar-powered streetlights which had heavy/large batteries, these modern one shave sizeable ones.

  1. The automatic light system controller

The best solar-powered streetlight to choose are the ones with the automatic light system controller. This system automatically switches the lights on and off during the days and nights. They have been equipped with sensors which observe the environment, climate and weather. Automatic light system controller makes the solar streetlight advanced since they switch on the lights at night and switch them off during the day.

  1. Lighting requirement

While purchasing a solar-powered streetlight, don’t buy one just because you want to save on power bills. Instead, you have to understand what your lighting requires, consider the space and size of the entire area. This is what determines whether you will purchase strong or less strong streetlights. Any obstructions on the lighting area may also affect the quality of the lighting. Ensure there are no obstacles such as trees around the area where the systems are to be installed.

  1. The solar panel

Note that the lighting system you choose is as good as the quality of your solar panel. The low-quality panel will be inefficient because they don’t charge the battery completely. This means that the streetlights may go off at the middle of the night. Consider purchasing a high wattage solar panel to avoid unnecessary inconveniences.

  1. Height requirement

Height requirement of solar streetlights

The height which you want your solar powered streetlight to be determines the length of the pole to choose. In most cases, the default pole height may fail to suit all intended purposes. Take time to consider the area that needs the solar panels before determining the length of the streetlight pole.

 

Conclusion

Making the wrong decisions while choosing the streetlights for your garden or footpaths will not only inconvenience you but also cost you extra cash. To avoid such situations, follow the above guidelines to the latter. Make sure you consider other factors such as the climate of the area and shade.

 

 

 

November 29, 2018 0 comment
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LED Screen
Industry

Important Considerations When Selecting A LED Screen

by Alexander J. November 27, 2018
written by Alexander J.

LED screens or large screens made of electroluminescent diodes. They display through the combination of red, green and blue lights which merge to create millions of colors. There are a few details you must point out when buying a LED screen. The most significant is the parameter of the screen, for example, the screens pitch or pixel. A right Bibi Led screen has all the parameters that suit your needs. Here are the most important tips while selecting a LED screen.

 LED Screen

LED Screen

Notable Tips To Consider When Buying LED Screen

  1. Key Parameters

  • Resolution

Resolution is the most critical parameter to consider since it determines the clarity of the contents on display. A high screen resolution is necessary to display data, graphics, and numbers which are easy to read and see. High-resolution Bibi LED screens are the ones with LED’s that are incredibly close to each other.

  • LED type

There are different types of diodes such as Duel In-Line Package (DIP) LEDs and Surface Mounted Devices (SMD) LEDs. DIP LEDs are used in the outdoor screens while SMD LEDs are used both indoor and outdoor media. The best option is one that suits your purchasing needs.

Note: the brightness of the LED screen depends on whether the screen is placed outdoors or indoors.

  • Indoor screens brightness fall between 2500cd/m2 and 700cd/m2
  • Standard brightness for outdoor screens fall between 7000 and 5000cd/m2
  • outdoor screens with high brightness fall between 8000cd/m2 and 12000cd/m2

LED Screen

LED Screen

 

2. Purpose of the screen

LED screens are designed with different parameters to suit different purposes of the screen. The parameters are different as per rental LED screens, LED curtains and LED floor.

  • LED floor (Interactive floor)

The most important considerations before selecting LED floor screens include the place where the screen will get positioned, the number of people expected to see the display, the nature of the content to be displayed and lastly the distance of the screen from the viewers.

  • Rental LED screens

Portable LED screens are perfect if they will get used in different locations. Rental LED screens are designed with lighter materials. They are fitted with specially designed latches and connectors for easy and rapid assembly and disassembly.

  • LED curtains

LED curtains are the perfect option when using an irregular surface. Also, they are the best when making an original and outstanding scene. They can be installed on open spaces, inside buildings or put to hang because of their lightweight. They come in different dimensions and sizes depending on their purpose.

LED Screen

LED Screen

3. Transparent or solid panels

The backing of the LED screen can either be solid or semi-transparent. Semi-transparent panels allow wind to pass through and also reduces the weight of the screen. They are the best for outdoor events. Solid panels are for indoor use because they don’t allow ambient light or distraction bleed through on the contents on display.

Conclusion

LED screens unlike the regular screens can be assembled in different creative ways to suit their use. Their size and orientation are not restricted to a standard size. Make sure the aspect ratio get considered while setting up the LED screen.

November 27, 2018 0 comment
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Industry

What Are The Effects of Air Pressure on Air Covered Yarn?

by Alexander J. November 27, 2018
written by Alexander J.

ACY is an acronym that stands for Air Covered Yarn; it’s made up of both spandex and DTY. Air covering refers to the combination of more than two yarns to come up with unique yarns that have different characteristics. One of the fabrics that are used is elastic while the other one is non-elastic. The main function of the non-elastic fabric is to improve the durability, evenness, aesthetics, as well as the functional properties of the fabric. ACY can be divided into two:

  • Nylon ACY
  • Polyester ACY

Companies such as Kabao Industrial Co., LTD specialize in the production of ACY that’s then used to make different types of clothes that are comfortable to wear such as socks, underwear, and swimwear. Air covered yarns have modified elasticity and can be designed for knitted, sewed, and woven fabrics depending on the properties.

The Effects of Air Pressure on ACY

During the production of air covered yarn, an elastic yarn such as lycra and a non-elastic yarn such as polyester are used.  Polyester contains filaments that improve the abrasion resistance and uniformity in length for the ACY.

In the testing of the effects of air pressure on air covered yarn, elastic core spun yarns are used. Lycra is the core material inelastic yarn. The parameters of the air-covering machine are as follows:

  • Delivery speed- 110 meters/min
  • Air pressure- 4,6,8 kg/cm2
  • Elastic draw ratio- 2
  • Overfeed to jet %- 5

Here are some of the characteristics that are tested for in the air covered yarn:

  • Denier of air covered yarn

The denier of the yard refers to the unit of measurement for the linear mass density of a fiber.

Denier of the filament was calculated after increasing the pressure from 4kg/cm2 to 8kg/cm2. It was observed that the denier of the yarn increased after increasing the pressure. The increase in denier is as a result of an increase in the bulkiness of the air covered yarn.

Denier of air covered yarn

  • Loop density

The number of loops in the yarn affect its properties and it’s, therefore, very important to measure the number of loops per 1m of yarn when it’s in a relaxed state.

After increasing the pressure, the loop density also increases. This can be attributed to the fact that the height of the loop changes as the air pressure changes; it results in an increase in the number of loops when the length of the yarn remains the same.

  • Contents of the components in the yarn

To calculate the amount of lycra and polyester present in 1m of air covered yarn, take the sample and weigh it. After that, separate the lycra from the yarn and weigh the contents separately.

It’s observed that as the pressure increases, the lycra content decreases while the polyester content increases. One can safely conclude that the percentage of the lycra and the polyester varies depending on the pressure variations.

Contents of the components in the ACR

  • Stability of the loop

After testing the effects of increasing pressure on the stability of the loops, it’s observed that the instability decreases as the air pressure increases. The decrease in instability caused an increase in loop stability. This is due to the increase in pressure at the binding point in the yarn which causes them to become much stronger hence the increased loop stability.

Conclusion

The process of air covering yarn involves the combination of two or more yarns and results in the formation of yarns with unique characteristics. These characteristics are affected when the air pressure is altered between 4 to 6 and 8 kg/cm2.

A change in the pressure has a significant effect on the yarn’s loop density, loop stability, denier of the yarn, as well as the lycra and polyester content. An increase in the pressure results in an increase in the denier of the yarn, polyester content, and loop density. It also results in a decrease in the lycra content and loop instability.

 

November 27, 2018 0 comment
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