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Alexander J.

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Alexander J.

I’m Alexander, a manufacturing process engineer who works for a manufacturing company. He has his own knowledge of rapid prototyping and machine building. He has extensive experience in industrial technology. He is happy to share what he knows with people.

Industry

How to Care for Window Aluminium

by Alexander J. November 28, 2022
written by Alexander J.

Windows are important elements of a building which serve as a medium for ventilation and beautification. No human being will be able to survive or live in a house that has no window.

In the past windows were made with wooden and iron materials, but in this modern time, aluminium materials are now the most suitable materials used in window construction.

Why should one install Window Aluminium on other windows in a building?

The window aluminium is the modernised framework used in our modern buildings that is use today. This comes with several benefits that include:

The aesthetic design

Window aluminium brings out the beautification of the building design, which is the centre attraction that will make everyone wish to live in that particular house.

Ventilation

Window aluminium is installed with glass materials and this allows more ventilation in the building as glass materials are more transparent than wood and iron materials used to construct the other window type.

Security

Window aluminium is constructed with internal locks, and most come with a bulletproof which serves as a good security device in the building. This gives every occupant the confidence to live in the house without no fear as their lives and property are well secured.

Durability

Window aluminium, when constructed by professionals, can last for a long period of type.

Low cost

Window aluminium designs are very much affordable prices ranging from 2 USD, 5 USD, and 10 USD as the case and taste of one may be.

How does one care for window Aluminium?

Window aluminium designs are very easy to care for but require some caution to be put in place otherwise the intended result will be negative. The followings are what to do and what not to do when caring for window aluminium.

What to do while caring for the window aluminium?

  • Use mild soap, water, and a soft sponge to clean the window aluminium
  • Use soft clothes to dry the glass, frame, and hinges of the window aluminium to avoid being damaged.
  • Use non–sticky substances and mild soap when cleaning the glass of the window aluminium
  • Use a mild spray and lubricants, especially in the areas made of irons in the window aluminium.
  • Cleaning of the window aluminium should be done regularly as routine maintenance which is a weekly, monthly, and yearly activity.

What not to do while caring for the window aluminium?

  • Avoid the use of solutions that are sticky or hash when cleaning the glass of the window aluminium.
  • Do not use steel or hard-toothed brushes to scrub the window aluminium
  • Do not use a harsh or acidic spray or lubricants on the window aluminium
  • Never forget to use soft clothes of foam when drying the window aluminium.

Conclusion

Window aluminium is the best window type alternative used in building construction which comes with many benefits compared to other window types. The aesthetic look it offers to building is top-notch and is equally the latest method of window construction over the old modern iron and wood windows used in the past years.

November 28, 2022 0 comment
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Industry

Determine The Best Diesel Generator For Your Utility

by Alexander J. November 26, 2022
written by Alexander J.

When it comes to creating a stable power supply for your home or business, diesel generators are the best choice. They offer a number of advantages over other power sources, including greater fuel flexibility, safety and efficiency. However, if you don’t know what to look for when purchasing a generator for your own use or as part of an enterprise project (like those undertaken by DMI), then you could end up wasting money on something that doesn’t fit your needs. In this article, we will explore some key features that make a diesel inverter generator stand out from their competitors so you can choose one with confidence:

Digital capability.

A digital controller provides more control over output, price and safety of your generator. Digital controls are more efficient and less expensive than analog, which means they will save you more money on fuel costs. In addition to providing greater efficiency, a digital controller allows for automated start-stop operation and monitoring of how much power is being used by the generator and how much fuel is being consumed by it.

Digital controllers are also easy to program and can be designed to automatically start and stop the diesel generator in response to changes in utility demand or pricing signals from energy markets.

Safety from overloads.

  • Overload protection: This feature is designed to protect against sudden increases in demand. For example, if you turn on a large electric heater and are then suddenly running low on fuel, the engine would run at maximum speed while still using less fuel than normal. The overload protection kicks in and prevents damage to the generator by reducing its current output until it reaches a safe level again.
  • Thermal protection: When an engine overheats or runs too hot for too long, this type of system will shut down the engine completely to prevent further damage until it cools down enough for proper operation again. It’s important that this feature be present as well because once an overheated diesel generator starts up again after its cooldown period, there’s always a chance for another thermal malfunction occurring within minutes!
  • Undervoltage Protection: This is similar to overload protection; however instead of protecting against “overloads,” it protects from low voltage levels whether from external sources or internal components being damaged due to insufficient power supply during operation (e g., bad battery connections). You’ll usually see this listed as “low voltage shutdown” or something similar on most models offered today – so make sure yours has one before making any purchase decisions!

Quality fuel consumption.

Diesel generators are known for their low fuel consumption, even when running on poor quality fuels. This means they’ll be able to run on cheaper, more readily available fuels. It also means that if you have a power outage, you won’t have to worry about paying expensive last-minute delivery charges or waiting in long lines at the gas station.

This efficiency can lead to lower emissions and a quieter operating environment overall. The generator itself is quiet compared to gasoline-powered generators (generators that burn fossil fuels). And because the diesel engine doesn’t need spark plugs or a gearbox, there isn’t any noise from those components either. In addition, diesel engines use fewer parts than gasoline engines and aren’t subject to wear and tear over time like their gasoline counterparts are—which means less maintenance costs down the road!

Reduced emissions.

Diesel generators produce fewer emissions than gas-powered generators. This is because they’re able to use cleaner burning diesel fuel, which produces much less CO2 and other pollutants when burned.

Diesel generators also tend to be quieter than their gas counterparts, so if you need to run a generator at night or in an area where noise is an issue (like near residential buildings), this may be the better option for you.

Finally, diesel generators consume less fuel per hour than gas-powered ones do—which reduces not only your initial investment costs but also your ongoing operating expenses as well!

Multiple power sources.

  • Generators can power televisions, computers and other electronic devices.
  • Generators can be used to power tools.
  • Generators can be used to power lights and appliances.
  • Generators can be used to power refrigerators and freezers.

Intelligent control systems.

If you’re looking for the best diesel generator for your utility, you want to choose one with an intelligent control system. This will allow you to monitor and control the generator remotely and automatically, so it can be started or shut off with just a tap on your phone. You’ll also have access to several other features that make starting, running, and shutting down much easier than before.

The digital inverter generator has been around for decades now but still remains one of the most popular types of generators available today. The main reason is its ability to produce stable electric current while also being able to adapt quickly enough so that it won’t burn out during times where demand spikes unexpectedly (like during storms). In addition to this benefit there are many others including:

  • Smart monitoring
  • Remote control (via smartphone)
  • Smart start capability

Conclusion

Diesel generators are an essential part of many people’s lives. They can be used for anything from powering your home during a blackout to keeping the lights on at work. With so many different options out there, it can be not easy to choose the right one for your needs. Fortunately, we’ve done all the hard work for you by highlighting some key factors that make one generator better than another. Now all you have to do is read through our list of recommendations and find one that fits your needs!

November 26, 2022 0 comment
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Industry

Hammer Mill For Wood Pallets Explained

by Alexander J. June 21, 2022
written by Alexander J.

A hammer mill for wood pellets is a type of mill which is used to grind or chop any kind of material into smaller pieces.  This mill is used in various kinds of working plants like Ethanol plants, Fluff pulp fiberizing, fruit juice production and so on.

One of the leading firms in the world, Shandong Zhangqiu Yulong Machine Co., Ltd is one such corporation that has come up with hammer mills. This firm incorporates its innovative ideas and techniques to attract customers. However, their way of pushing the world to the next step of innovation through their products is commendable.

This article will elaborate all about the hammer mill and how Yulong is moving forward with this machine around the globe.

Hammer Mill For Wood By Yulong

This section of the blog is all about how a hammer mill is used for making wood pellets. However, it will also specify its uniqueness which is encompassed by Yulong.

1. Mills Tested For Excellence

This kind of mill is best for the perfect product production. However, it also has the ability to lower the workload of the workers by increasing the rate of manufactured products.  

2. Optimized Design For Best Output

Yulong produces such a corporation which has some distinctive designs which help to produce the best products. Nonetheless, the optimal design of the product gives a proper description of their innovative minds.

3. Parts & Spare Made From CNC For Precise Fitting

The hammer mills which are manufactured by Yulong have several distinguishing characteristics. The spare parts of this machine are made from CNC for precise and perfect fitting of the machine. These perfections are the only way to gather accurate products from it.

4. Number 1 In Safety

Yulong also takes care of the customers. Keeping this in mind they have come up with several installations which are easy as well as safe for the workers. However, this feature of the Yulong hammer mills increases their demand and market value all over the world.

5. Uses Durable Materials For Extended Longevity

The materials which are used to make this kind of machine are highly durable. However, the products are made up of durable materials with some extraordinary specifications.

6. Hassle-free Installation & Set up

There are several products which need a lot of manpower and skills for installation. But hammer mills from Yulong are such a product which can be installed without having any complications. The won’t of the product can easily fix every part of the machine smoothing without extra help and hassle.

7. Allows Changing Parts Quickly

If someone wanted to change the parts of the hammer mill. Then they can opt for it without giving a second thought if they are using the machinery from Yulong. This firm provides a smooth working pace for the worker during the parts changing period.

8. Can Produce Different-sized Crushed Materials

Hammer mills from Yulong have the ability to produce different sizes of crushed materials. However, the size of the product is determined by the demand of the customers.

Conclusion

Yulong is one such company which has turned into one of the leading firms. However, their thought process of providing innovative machinery to the customers has put them in this stage. After undergoing all the features and advantages, it’s quite obvious that going with Yulong wood pellet making machines is worth every penny.

June 21, 2022 0 comment
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Industry

Your Simple Guide On The 3D Printing Process

by Alexander J. July 27, 2021
written by Alexander J.

The 3D printing industry is one of the largest and fastest-growing manufacturing industries that features two primary categories of 3D printers. These are desktop and industrial 3D printers. Industrial 3D printers are designed to provide more accuracy and precision compared to their counterparts. They can be applied for manufacturing complex and more oversized products. Regardless, industrial and desktop 3D printers use the same printing technology. Therefore, this write-up focuses on the 3D printing process.

Understanding the 3D printing process

3D printing is additive manufacturing technology. It is not as complex as most people assume. While different materials and printers can be applied in 3D printing, the process remains the same. Below is an explanation of how the 3D printing process works:

1. Creating a 3D blueprint

The first step of the process is making the 3D blueprint. This is done using computer-aided design software, also known as CAD software. The best thing about 3D printing is that you have no design limitations. The only thing that can limit you is your imagination. This step is where you turn your imagination into a blueprint.

Most people agree that this is the most technical part of the process. Therefore, it is mainly conducted by a tech expert. When creating a 3D blueprint, you must be careful to ensure that there are no errors. This is because the mistakes could translate to your product not coming out as you envisioned. For this reason, most organizations hire 3D printing companies for the task.

2. Translating the blueprint and feeding it to the printer

The blueprint must also be translated into a language that the printer can understand. This is not as hard as making the blueprint.

3. Preparing the 3D printer

Once the blueprint is ready, the next part of the process is preparing the printer. Here, you have to do things like refilling the raw materials. The most popular 3D printing raw materials are plastic and metal powder. Note that various types of plastics and metals can also be applied. You also have to prepare the build platform by cleaning or applying adhesive to keep the material in place and prevent warping when heat is applied.

4. Printing

Once the printer is ready, you can start the printing process. This step doesn’t require much effort from you. This is because all you have to do is hit print on the 3D printer, and the machine will take over. The process is automatic and can vary depending on the 3D printing technology applied. It may also vary depending on the materials applied. Once you hit print, all you can do is sit and wait.

Conclusion

Once the printing is complete, the object will require some post-printing processing. It starts with unsticking it from the build table or platform and finishing the surface to make it even. Note that the process of 3D printing may take a long time. This is especially the case if you are working with a large object. The type of 3D printing technology you apply may also influence the process.

July 27, 2021 0 comment
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Industry

Common Types of PCB Available in the Market Today

by Alexander J. July 26, 2021
written by Alexander J.

PCB or the Printed Circuit Board is a surface that offers support and connects all electronic components using features like pads or conductive tracks. The board has copper where the different features are etched and non-conductive substrate layers that hold the copper. Various types of PCB exist, each with different layers for use in a variety of applications. The Altium Gerber viewer tool is convenient for viewing and ensuring all layers are produced correctly. You can also have PCB customized according to your needs to provide electricity. In this article, we dive into the common types of PCB.

Common Types of PCB

The different forms of PCB’s available for a circuit include;

1. Single Layer PCB

This type is also referred to as single-sided PCB. It is the most popular kind among most users since its design and manufacturing process is easy. The PCB consists of three materials, i.e., copper, solder mask, and silkscreen. The copper has good conducting properties, making it ideal for current flow. The solder mask layer protects the PCB from oxidation, and the silkscreen is used as a surface for component marking. Only the copper side is used for connecting electrical components such as an inductor. Manufacturers use this type of PCB to produce items in bulk and at a low cost, e.g., printers and radios.

2. Double Layer PCB

Also known as double-sided PCB, it has layers of materials similar to the single-layer PCB on both the top and bottom parts. Next to the PCB board, on both sides, is a conductive material like copper. The solder mask then follows it, and then the silkscreen comes next. The layers are connected electrically via a hole on the PCB surface. The benefits of this PCB type include increased flexibility than the single-layer type, comes at a low cost, and is small in size resulting in a compacted circuit.

3. Multi-Layer PCB

This PCB form has more layers than the double-layered PCB. The conductive, insulating, and any other layer needed are more than two. The PCB board is secured using glue located between the insulation layers, preventing any damage to the circuit. Unlike the single-layered PCB, its design process is intricate and is ideal for large and complex tasks. It is used in applications like medicine, GPS technology, storing of data, and many more.

4. Rigid PCB

It cannot bend or twist hence its name. It is made from solid materials and consists of several layers depending on its area of application. The PCB is placed on a base during installation but does not take its shape. It is durable since it can hardly break and is mostly used in computer parts like CPU and RAM.

5. Flexible PCB

It is made of flexible materials like polyester or polyamide. It comes in different forms with a varying number of layers. During installation, bending and twisting are possible and takes the shape of its base. It is used in applications like automotive and electronics.

6. Flex Rigid PCB

It consists of layers of flexible PCB and rigid PCB attached, forming a single board. This is common in automobiles and devices like phones and cameras.

Conclusion

There are several types of PCBs to choose from based on your area of application. They share some qualities and distinct differences, such as the number of layers where those with more are used in complex tasks.

July 26, 2021 0 comment
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Industry

What Is The CNC Milling Procedure Overview?

by Alexander J. July 7, 2021
written by Alexander J.

Technological evolution has made manufacturing a straightforward process. CNC milling is one technological development process that has made the precision of milled parts possible. 

Due to technology, CNC produces parts that are high-quality and efficient. Also, the software used requires little maintenance. Generally, a CNC milling machine does not require much on the maintenance side. The only service required is some light cleaning and changing the cutting implements at the appropriate time. CNC milling machines can develop any component you desire. At china cnc milling service, you will find the best CNC milling service in the market. This article aims at giving you a brief overview of the CNC milling procedure.

Best use for CNC milling

  • Drilling and cutting in manufacturing
  • Shaping materials such as plastics and metal

A brief overview of the CNC milling procedure

1. Designing a CAD model

The first step in the CNC milling procedure is the design of a CAD model. At the beginning of the CNC milling process, 3D or 2D part formats are created.

2. Converting a CAD model into a CNC program

After creating the 3D or 2D part model, the design is transmitted to a CNC-compatible file format. The CAM software converts the exported CNC compatible file format into a CNC machine program. The CNC machine program directs the machine’s actions. It also directs the movement of the tools over the workpiece.

3. CNC milling machine preparation

The technician responsible has to first set up the CNC milling machine before running the CNC program. To prepare the CNC milling machine, the technician fixes the workpiece to the machine’s work table or surface. He can also opt to withhold the device. In addition, he attaches the machine milling tools to the spindle.

4. Carrying out the milling operation

The CNC milling procedure uses vertical or horizontal authorized milling machines depending on the; requirements and specifications of the milling applications and revolving multi-point tools (an example is drills and mills). When the CNC milling machine is good to go, the technician initiates the CNC machine program through the machine interface, causing the milling machine to carry out the milling process.

5. CNC milling procedure

After the CNC milling process is executed, the machine will rotate therefore cutting tools. The speed used by the machine for cutting can go up to thousands of RPM. The machine will supply the workpiece into the fixed revolving tool. Then pass the tool over the fixed workpiece, and lastly, move the workpiece and tool in tandem to one another. The CNC milling procedure will help get the required workpiece cuts.

Types of CNC milling services

  • Form milling: Cuts flat and curved surfaces
  • Plain milling: Creates horizontal and flat surfaces
  • Face milling: Creates contours and flat surfaces
  • Angular milling: The milling process is used on flat surfaces that are neither perpendicular nor parallel to the cutting tool axis.

Conclusion

CNC milling is the most popular CNC service. It is primarily available in 3 to 4 axes, but you can also find it on five axes; therefore, performing the XYZ axis. The milling process has advanced in recent years to CNC milling. CNC milling is a computer-controlled process that allows for automatic production processes.

July 7, 2021 0 comment
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Industry

What Are the Types of the Prototype Model

by Alexander J. July 1, 2021
written by Alexander J.

A prototyping model is described as a model of software development that enables the building, testing, and reworking of prototypes. This is fine until the desired prototype is gotten. A rapid prototyping China can adopt any of the models to create a base that will help in the final software.

Also, prototype models function best in projects with less detailed requirements. It is a repeated procedure that involves the client and developer.

Prototyping Model Phases

Here are the different phases that prototyping takes place in:

1. Gathering of Requirements and Analysis

Every prototyping model begins with the gathering of analysis and their requirements. Here, you will define the requirements in detail. The people who use the system are also interviewed during this process. This is used to know what they expect from the system.

2. Fast Design

In this phase, the designer is expected to create the system’s simple design. Unlike what you may think, this isn’t the complete design, but it rather gives you an idea of what the system will look like. In other words, the fast or quick designs help the smooth development of the prototype.

3. Create the Prototype

This is where the actual prototype is created, based on the idea gotten from the quick design. It functioned as a working model of the final required system.

4. Evaluation of Initial User

Here, the developer presents the proposed system to the client – to perform the initial evaluation. This helps to indicate certain strengths and weaknesses the working model has. The developer then picks our concerns and suggestions of the client and proceeds to work on them.

5. Refining the Prototype

In case the client isn’t satisfied with the prototype presented to them, you will need to collect it back and effect changes to the designs.

The refining prototype phase isn’t complete if the client or users hasn’t indicated their satisfaction with the product. When the user is happy with the prototype, you can go ahead to develop the final prototype.

6. Maintain Product

After developing the final system, you can test it and start production. Here, the final system is passed through maintenance routines as this will help to minimize the occurrence of large-scale issues.

Types of Prototyping Models

1. Rapid Throwaway Prototype

This is where a developed prototype gets discarded. They aren’t part of the final accepted prototypes. This method is important because it helps for the easy exploration of ideas as well as earning real-time feedback for the user’s requirements

2. Incremental Prototype

Here, the final system is divided into varieties of small prototypes for individual development. After a while, they are merged to form one product.

Most importantly, this method is used to minimize the time of feedback between the development team and the user.

2. Evolutionary Prototype

This involves the refinement of the developed prototype to suit the customer’s feedback. It isn’t sent for production until there’s approval by the client. What this does is that it helps you to save your effort and time. That’s because starting from scratch to develop a prototype can be quite frustrating.

Final Thoughts

In all, you must understand that prototype models aren’t accepted until the user approves of them. Ideally, the product tends to go through a series of building, creating, and reworking until there’s an acceptance.

July 1, 2021 0 comment
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Industry

The Complete List of Prototyping Types

by Alexander J. June 15, 2021
written by Alexander J.

For those who are not aware, software usage is a serious thing if you are ever going to be part of any prototyping production team.

In the production companies, particularly companies that do prototyping manufacturing, it is usually not a one-man job since a team is set up to care for each stage of the production process.

The software development of prototypes is commonly known as prototyping software development is the process of creating user interphase for simulation.

The purpose of this interphase is to evaluate, ideation and receive feedback from users. The software prototypes that are used in the production process have been developed and are now interactive.

These prototypes are designed to mimic the original software as much as possible. The prototyping manufacturers put everything in place to make sure that the project is a success.

The prototypes make it easier to make necessary changes in the design of the object if there is a need. Here are the main types of prototyping.

The Main Types of Product Prototyping

1. Rapid Prototyping

According to the name of this type of prototyping, rapid refers to a fast or quick pattern. You could also say it is referring to the speed of the process.

In Rapid prototyping, modifications can be made in the process to experiment with different ideas since there is an opportunity to receive feedback from the user audience and work with it.

Rapid prototyping is seen as a short-lived prototype. This is because is usually only relevant for a short period. Yet, it’s the most common type of prototyping.

The rapid prototype in use may be used several times as the user audience continues to give feedback on the model design and their user experience.

The process cycle of user feedback is used for evaluation and modification for that period. This feedback cycle is repeated over and over until the desired end product is achieved.

2. Incremental Prototyping

This type of prototype is extremely important. In this process, many different prototypes are made with parallel designs.

The prototypes are evaluated individually and refined. After the refinement and evaluation, they are then merged to make a whole prototype.

This one comprehensive prototype is then evaluated as one, for consistency in its behavior, the way it feels, the way it looks, and its terms.

For this type of prototyping to work well, the different parts of the module need to work together. They need to feel the same and look the same.

A problem that could arise is that the look and feel of the parts of the module could differ so much and look or feel like totally different pieces.

The goal is to create consistency and this can be achieved with the aid of some guiding principles that the software team must come up with.

3. Evolutionary Prototyping

This a software that is very functional. Unlike some other types of prototyping, this is more than just a simulation, literally.

This type of prototyping begins like a computer system. Following its own rules and not caring what the customer thinks.

As it goes, more features can be added to the sequence, many other functions can also be added to meet the customers’ requirements.

The fact that it can keep getting better with the addition of new features ad functions while the process is on is the reason why it’s called “evolutionary”.

Conclusion

Another type called extreme prototyping is usually used for web development processes.

All the types of prototyping have their good and bad sides but are all useful in specific circumstances.

June 15, 2021 0 comment
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Industry

4 Types Of Prototypes Based On Their Purposes

by Alexander J. May 4, 2021
written by Alexander J.

Ddprototype is a leading company for prototyping China. The company uses CNC technology to make high-quality and efficient prototypes for clients in a wide range of industries. The company also takes pride in its ability to create different types of prototypes, which will be discussed in depth below.

Types of prototypes

There are four main types of prototypes depending on their purpose. They are;

1. Proof of concept prototypes

These are types of prototypes used to prove that a new idea would work. Most of the time, when people are coming up with new ideas, they work with assumptions. Therefore, proof of concept is important. It helps test if a product idea is viable and get to make necessary alterations to get the product working as you envisioned.

Additionally, creating a prototype to prove a concept helps you make reasonable assumptions about manufacturing costs. Note that prototypes used to prove a concept are not meant to be work as working prototypes. They are often put together using basic tools like cardboard and duct tape. Proof of concept prototypes can also help you make reasonable measurement assumptions. However, most of the data captured may not be as accurate or repeatable.

2. Visual prototype

This type of prototype is used to showcase the visual characteristics of a product. These include the general appearance, shape, and dimensions. Note that visual prototypes usually do not contain working parts. They are basically mock-ups of the product. Companies usually make visual prototypes for presentations with investors. In other cases, they are made for early customer prospects. Typical visual prototypes are usually manufactured using 3D printing. They can also be made from materials like cardboard, foam, paper, or wood.

3. Working prototype

As mentioned earlier, the first two types are usually mock-ups that are not fully functional. However, working prototypes are usually fully functional. They are created as part of the product development stage.

Working prototypes aim to test the functioning of the product. Working prototypes are integral to the testing, trial, market research, and pitching of a product. Therefore, they are usually designed for manufacturing but not fully engineered for mass production.

After producing working prototypes, they are usually given to a chosen group of clients to test if they solve the problem for which they are designed. CNC machining or prototyping is the most popular method for making this type of prototype.

4. Pre-production prototype

As the name suggests, these prototypes are usually made before producing a new product or an upgrade to an existing product. The role of making pre-production prototypes is to ensure the quality and manufacturability of the product.

Making pre-production prototypes helps companies to meet the demands of the public. The making of these prototypes is usually done by the manufacturing company with which an organization is working. The manufacturing company uses the prototype as a sample to get the organization to outsource the manufacturing to them.

Conclusion

Note that an inventor or organization can make all the prototypes mentioned above before producing the final part. It is always wise to use the same company for all prototype manufacturing purposes. This makes it easy when the time comes for the final production.

May 4, 2021 0 comment
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Industry

Merits and manufacturing possibilities of CNC Machining

by Alexander J. March 8, 2021
written by Alexander J.

Computer Numerical Control (CNC) machining is a subtractive technology that removes materials from an object using cutting tools to create the desired part. The process controls various machines such as grinders, mills, lathes, and routers. Companies providing CNC services are increasing with time. Check out CNC machining parts for the best products. In this extract, we look at the merits of CNC machining.

Merits of CNC Machining

CNC machining is an automated process; hence more industries are using it. Choosing it over manual machining has proved to have significant benefits such as:

1. Increased Productivity

Computers control the manufacturing process, increasing the speed and quality of items produced. Unlike with the traditional manual machines, this process is continuous. You can walk away and still get the work done. Breaks involving malfunctions, maintenance issues or time off for the employees are not necessary. This makes the process efficient and increases the rate of production. CNC machining also promotes safety as the operators don’t have to be near the machines. They can view what’s happening through the glass, protecting them from sharp parts and dangerous cooling fluids.

2. High Cutting Parameters

Machines move at high-speed, producing chips and coolant fluid spray into the air. High pressure is required to achieve this, and when the rates hit 10000 rpm and above, it is impossible to use manual processes. The speed of feeding the machine must be stable to avoid vibrations; hence CNC machining is recommended.

3. Reduced Cost of Labour

The traditional manufacturing process required each machine to be attended to by an operator. A large number of workers were needed to keep an industry running. With CNC machining technology, the machine tools can be operated by a single person. Their automated nature makes them perform without help. They move and cut seamlessly, and the operator only checks for errors in the program. Companies save the right amount of money due to the reduced human resources.

4. Design Retention

A machine is usually programmed with Computer-Aided Design (CAD) software. Once a design is fed into the software, a prototype is created. This allows the program to replicate and retrieve the design and develop a similar object with the exact specifications. You don’t have to check external records for intricate designs as they are created easily in a short time. Multiple functions are produced in the process, which cannot be replicated using manual operations.

5. Suitable for a Variety of Materials

With few exceptions, CNC machining accommodates a wide range of materials. They include stainless steel, mild steel, aluminum, titanium, and some plastics. It is ideal for companies that deal with more than one raw material to produce their products.

6. Fewer Test Runs

Test runs are standard with conventional machining. The operator must become familiar with the technology to avoid mishaps or missing some things while on the first part. CNC technology has a way of preventing test runs. They have a visualization system that enables the operator to see what will happen next after the tool passes are completed.

Manufacturing possibilities of CNC machining

CNC technology can be applied in:

  • Prototyping- this is the process of creating a design for a product or part
  • Production- this is the process of bringing the design or prototype to life
  • Tooling- this is the process of manufacturing tools used in prototyping and production

Conclusion

CNC machining has made the manufacturing of products more straightforward, with fewer errors. Note, it is suitable for significant operations or competitive industries that need complex shapes and designs. They gain an edge due to the accuracy, precision, and efficiency of the machines.

March 8, 2021 0 comment
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